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Process capability (Cp & Cpk) calculator

Compare a supplied process mean and standard deviation with lower and upper specification limits, with the centering effect shown separately.

Specification limits and supplied process statistics

Lowest value allowed by the specification, in your measurement unit.

Highest value allowed by the specification, in the same unit.

Supplied mean for the process being assessed.

Supplied positive process standard deviation; this calculator does not estimate it.

Process capability index Cpk
0.666667
Upper side limits Cpk

The supplied mean is closer to the upper specification limit than to the lower limit.

Potential capability (Cp)
1
Upper capability (Cpu)
0.666667
Lower capability (Cpl)
1.333333
Specification width
12
Six-sigma process spread
12
Specification midpoint
14
Mean offset from midpoint
+2

Specification band and process span

The purple span shows mean ±3 standard deviations. Labels and numeric results carry the comparison without relying on position or color.

Computed from the supplied mean and standard deviation. Process stability, normality, sample uncertainty and acceptance requirements are not tested.

Included

  • Cp, Cpk, Cpu and Cpl from supplied summary statistics
  • Two-sided lower and upper specification limits
  • Specification midpoint, width and six-standard-deviation process spread
  • A mean outside the limits, including a meaningful negative Cpk

Not included

  • Raw-data analysis or estimation of the mean and standard deviation
  • Tests of process stability, statistical control or distribution shape
  • Sample size, confidence intervals or sampling uncertainty
  • A pass/fail, acceptance, certification or production-release decision

What this means

Cp compares the distance between the two specification limits with a six-standard-deviation process spread. It describes potential capability only; it does not account for where the process mean sits inside that specification band.

Cpk uses the smaller of the upper and lower one-sided indices. It therefore reflects both spread and centering. When the supplied mean lies outside a specification limit, the index on that side—and Cpk—becomes negative.

The arithmetic assumes the supplied mean and standard deviation describe a process you consider stable and approximately normal. This calculator does not test those conditions, estimate uncertainty or decide whether any capability value is acceptable for your product.

Formula & worked example

Cp = (USL − LSL) ÷ (6 × standard deviation)
Cpu = (USL − mean) ÷ (3 × standard deviation)
Cpl = (mean − LSL) ÷ (3 × standard deviation)
Cpk = smaller of Cpu and Cpl
mean offset = mean − specification midpoint

LSL 8, USL 20, process mean 16 and supplied standard deviation 2

Cp: (20 − 8) ÷ (6 × 2)
1.00
Cpu: (20 − 16) ÷ (3 × 2)
0.67
Cpl: (16 − 8) ÷ (3 × 2)
1.33

Cpk is 0.67 because the upper side is closer to the mean. This is a computed index from the supplied summary statistics, not an acceptance decision.

How this calculation works

The calculation follows the formulas, definitions and assumptions explained on this page. The references below support the method and any stated boundaries.

Official sources

Common questions

What units should I use?
Use the same measurement unit for both specification limits, the mean and the standard deviation. The indices are unitless, so no unit selector or conversion is needed.
Why can Cpk be lower than Cp?
Cp considers only specification width relative to process spread. Cpk also accounts for how close the mean is to either limit, so an off-centre mean lowers Cpk. At the exact midpoint, Cp and Cpk are equal.
Can Cpk be negative?
Yes. If the supplied mean is beyond the lower or upper specification limit, the corresponding one-sided index is negative and becomes Cpk. The result is shown rather than clamped to zero.
Does this calculator prove the process is capable?
No. A defensible capability study also needs suitable data, a stable process, an appropriate distribution model and a user-owned acceptance requirement. This calculator performs only the stated summary-statistic arithmetic.

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